PVC High Speed Mixer Machine
The PVC High-Speed Mixer Machine is an industrial equipment used for rapid heating, homogenization, and dispersion of PVC compounding materials. It is widely used in the pre-production mixing process of PVC pipes, profiles, cable materials, and various rigid PVC products.
This equipment uses a high-speed rotating stirring system to fully mix PVC resin, stabilizers, lubricants and fillers in a short time. At the same time, it uses the frictional heat between the materials to raise the temperature, which allows the additives to be better adsorbed and dispersed, improving the stability of subsequent extrusion or granulation.
Process function
High-speed PVC mixers are typically used as the first critical step in PVC processing production lines, and their main functions include:
- Mix PVC resin with various additives evenly.
- Improving material flowability through friction heating
- Improve the dispersibility and stability of fillers
To provide uniform raw materials for subsequent cooling, mixing and extrusion processes
Applicable Raw Materials
PVC resin powder
Stabilizers
Lubricants
Calcium carbonate filler
Pigments and Masterbatch
Modified additives and functional additives
Working principle
The PVC powder high speed mixing unit uses high-speed top-mounted agitator blades to force convection motion of materials within a sealed mixing chamber. Under high-speed shearing and friction, the materials rapidly heat up and achieve uniform dispersion.
Once the temperature reaches the set value, the system automatically discharges the material into the cooling mixer, thus completing the continuous process of hot and cold mixing of PVC.
Product Structure Features
Vertical high-speed mixing structure
Small footprint, suitable for production line layout.
Enhanced mixing system
Multi-blade design improves shear efficiency.
Stainless steel inner liner
Corrosion-resistant and wear-resistant, suitable for PVC chemical environments.
Automatic temperature control system
Precisely controls the mixing temperature.
Bottom-mounted quick-discharge structure
Reduces residue and improves efficiency.
Sealed and dustproof design
Prevents powder leakage.
Product performance characteristics
Fast mixing speed and high production efficiency
PVC formulation has good dispersion uniformity
Stable heating and mixing process can be achieved
Suitable for continuous industrial production
Stable operation and low maintenance costs
It can be combined with a cooling mixer to form a complete production line.
Technical parameters
|
Equipment Name |
PVC High Speed Mixer Machine |
|
Capacity range |
100–1000L |
|
Main motor power |
11–75kW |
|
Stirring speed |
300–1500rpm |
|
Mixing time |
3–10 minutes |
|
discharge temperature |
80–120°C |
|
Material |
SUS304/SUS316 stainless steel |
|
control system |
PLC automatic control (optional) |
|
Discharge method |
Pneumatic/Automatic Bottom Unloading |
Application areas
PVC pipe production line
PVC profile and sheet processing
Cable and electrical materials production
Plastics Modification and Blending Industry
Building materials and industrial plastic products
Product Advantages
The PVC HighSpeed Mixer Machine enables rapid and uniform mixing and stable heating of PVC formulations, improving material dispersibility and processing consistency. It is one of the indispensable core pieces of equipment in PVC plastic processing production lines.
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