Horizontal High-speed Mixer
The Horizontal High-Speed Mixer is an industrial equipment used for efficient and uniform mixing of powders, granules, and composite materials. It is widely used in plastics processing, chemical batching, building material dry powder, and functional material production.
Unlike vertical structures, horizontal high-speed mixers use a horizontal cylinder design. Through the coordinated action of multiple stirring structures, the materials form a composite axial and radial motion inside the cylinder, thereby achieving a higher degree of uniformity in mixing. This makes them particularly suitable for large-scale continuous production.
Process function
Horizontal High-Speed Mixer is typically used in critical mixing stages of a production line, and its main functions include:
- Rapid and uniform mixing of multi-component powders
- Improve the dispersion effect between filler and resin
- Improve formulation stability and processing consistency
Provide homogeneous raw materials for subsequent extrusion or granulation processes
Applicable materials
This equipment is suitable for a variety of industrial material systems, including:
- PVC/PE/PP plastic powder
- Calcium carbonate (CaCO₃) and mineral fillers
- Color powder and masterbatch raw materials
- Chemical powders and functional additives
- Dry powder mortar raw materials for building
- Composite materials and modified materials
Working principle
The High Efficient Horizontal Mixer equipment uses a horizontally installed mixing chamber and a high-speed stirring shaft to create complex tumbling, shearing and convection motions in the material within the cylinder.
Driven by high-speed blades, materials of different particle sizes and densities continuously collide and diffuse, achieving rapid homogenization. Simultaneously, the heat generated by friction promotes the dispersion and adsorption of some additives, improving the mixing quality.
Product Structure Features
Horizontal cylindrical design: suitable for mass continuous production
Dual/multi-axis mixing system: more thorough and uniform mixing
Heavy-duty rack structure: suitable for industrial-grade high-load operation.
Wear-resistant lining design: extends equipment service life
Bottom-mounted rapid unloading system: shortens production cycle
Sealed dustproof structure: Improves the production environment
Product performance characteristics
High mixing efficiency, suitable for mass production
The material dispersion uniformity is better than that of traditional mixing equipment.
Adaptable to high-filling-rate formulation systems
Stable operation, suitable for long-term continuous work
Easy to maintain and quick to clean.
Can be integrated with automated conveyor systems
Technical parameters
|
Equipment Name |
Horizontal High-Speed Mixer |
|
Capacity range |
200–3000L |
|
Main motor power |
15–110kW |
|
Stirring speed |
200–1200rpm |
|
Mixing time |
2–10 minutes |
|
Material |
SUS304/SUS316 stainless steel |
|
Discharge method |
Pneumatic/electric bottom unloading |
|
Control system |
PLC automatic control system (optional) |
|
Optional features |
Heating/cooling/automatic feeding system |
Application areas
Plastic compounding and modification production line
PVC cable material and pipe material processing
Chemical powder and additives mixing
Dry mortar industry
Masterbatch and Functional Material Production
Industrial-grade large-scale powder mixing system
Product Advantages
The Horizontal High-Speed Mixer has significant advantages when handling large volumes of high-fill-rate materials, improving production efficiency while ensuring uniform mixing. It is suitable for industrial production environments with high requirements for stability and capacity.
Hot Tags: horizontal high-speed mixer, China horizontal high-speed mixer manufacturers, suppliers, factory
You Might Also Like
Send Inquiry